Moving objects from one place and dropping them ay another is a strenuous task. It also takes patience to process the box and pay the shipping fee. The product’s packaging, on the other hand, is of the utmost significance.
A product must be durable and dependable for each customer to reach its destination safely and without damage. Therefore, familiarity with the most typical varieties of corrugated cardboard boxes is essential. The box keeps the delivery from getting messy, even just a simple pizza.
All types of heavy-duty paper, including card stock and paperboard, are included in corrugated cardboard, also known as corrugated fiberboard. It is made of three layers. All three layers are of kraft and cardboard material but with different appearances. It is what gives the cardboard its durability and strength.
The inner sheet goes through the corrugation process during manufacturing to get stiff folds (flutes). The manufacturer then adheres two sheets of kraft paper to the corrugated medium to create the exterior liners. This makes a structure with three layers significantly more durable than standard cardboard.
Advantages of Using Corrugated Boxes
It is reusable. These boxes can be recycled effortlessly. Additionally, you can reuse this kind of CPG packaging. Corrugated cardboard packages that can be collapsed and used again and again are something that designers can make. This could save businesses much money in the short and long run. A corrugated product’s layers are so long-lasting that they can be used multiple times before being recycled.
Corrugated boxes ensure durability. The thickness of corrugated cardboard can vary, and the material effectively wicks moisture away from products. For these two reasons, CPG packaging teams prefer corrugated cardboard for food.
Corrugated boxes can be made exactly on the customer’s demands. One advantage of this customization is the ability to design your CPG packaging to be “right-sized” to fit the product. When you ship, using corrugated cardboard in this way will help cut down on carbon emissions. Additionally, it can reduce wasted space in warehouse storage.
It costs very little. Corrugated cardboard boxes are not only environmentally friendly but also a very affordable option for businesses. To make these boxes, they don’t need as much expensive machinery or even some of the more expensive labor.
Because it can contain a high percentage of recycled components and take less time to manufacture, corrugated packaging saves energy. Most of the time, corrugated cardboard doesn’t use 100% virgin materials; Local recyclers provide the parts for many businesses. Paper pulp is made from the timber of fast-growing, renewable pine trees rather than recycled materials. Suppliers can harvest from managed, sustainable forest plots and restart the process by replacing the harvested trees with new tree saplings. These procedures can reduce a company’s carbon footprint and are extremely long-lasting.
Different Types of Corrugated Boxes
These boxes have pieces for the top and bottom. The top of the telescope style is slightly larger than the bottom, covering at least two-thirds of the base’s depth. FTD (Full Telescope Design Style Container), DSC (Design Style Container with Cover), and Full Telescope Half Slotted Container are some of the more typical varieties. The difference lies in whether they are two-thirds larger or smaller than the box depth, despite their small differences.
Interior Forms and Folders
Folders are made of one or more pieces of combined cardboard, have a smooth bottom, and have scored for folding products around them. Trays, one-piece folders, and five-panel folders are examples of styles.
Diverse buildups, partitions, dividers, and other inner packing pieces are also included in interior forms. They are utilized by businesses to separate or cushion goods, fill gaps, and strengthen boxes. Pads, tubes, partitions, inner packing pieces, and inner pack forms are common formats.
Self-Erecting and Rigid Boxes
Rigid boxes have identical end panels and bodies that fold out to form two side panels, a top, and an unbroken bottom. The folds make joints and become fixed, bringing about unbending designs. Self-erecting packages typically have tops that are either telescope-shaped or regular slotted containers.
Only a single piece of cardboard makes the slotted corrugated boxes. The sides contain different slots that help to fold them and make a box. The manufacturers send them out and store them flat, only putting them together when the user needs them. There are various examples of slotted boxes. Such as
- Overlapping corrugated boxes
- Center Full Overlapping Slotted corrugated boxes
- Half Slotted Container
- Regular Slotted Container
- Full Overlap Slotted Container
Their designs are largely comparable, except for differences in the flaps’ sizes and the boxes’ widths and lengths. Fortunately, they all have a high level of protection and excellent durability.